A machine stopped twice. Nobody wrote down why.

Every stop is recorded with its time and reason as it happens. See availability, performance and quality per asset, so the meeting starts from what the equipment recorded.

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  • Stops this shift Press 2, jam at infeed 38 min Pump 4, no material 12 min Chiller 2, planned 20 min
  • Press 2, stopped this shift 38 min

Some of the people we've built with

How it works

How a stop becomes a number you can act on

Each Module does one job, in this order.

1 It connects

  • Line PLC
  • SCADA
  • ERP

2 What runs, and what it does

  1. HistorianRecords each change of state with its time and reason code: running, idle, stopped or faulted.
  2. OEE EngineTurns those states and counts into availability, performance and quality, from one asset up to the site.
  3. Integration HubKeeps maintenance and repair orders in step with your ERP, and logs every message so you can see whether a number arrived.

3 What you get

  • Stops this shift Press 2, jam at infeed 38 min Pump 4, no material 12 min Chiller 2, planned 20 min

In customer plants, downtime fell 86% and shorts went from 50 a month to 12.

Real plants, real numbers, first in manufacturing.

  • less downtimeacross seven production facilities 86%
  • customer shorts a monthwithin six months 50 to 12
  • longer planning horizonin a customer deployment 50%
  • facilities on one installationrun by one customer 19
Where these numbers come from

These numbers come from customer deployments, first in manufacturing. We don’t name customers without asking them first. If you want to talk to one, ask us and we’ll ask them.

What runs it

  • OEE factors, Press 2, this week Availability 71% Performance 89% Quality 98%
  • Press 2 faulted at 06:42: jam at infeed

See which factor pulled the number down

One uptime number hides why it moved. Availability comes from run state and downtime, performance from cycle time against target, and quality from good units against rejects.

  • Filter to what's faulted or idle right now
  • Compare this week against last, or one run against another
  • A daily record per asset, so a year of trend loads at once
  • A line total always adds up to the assets under it

Where it runs

FAQ

Bring the machine that keeps stopping.

30 minutes on your equipment and the way downtime gets recorded today. Bring one asset, and we'll show you its stops and their reasons on one record.

Book a demo See the OEE Engine