The auditor asks for one lot. Your team starts pulling clipboards.

Your fillers, checkweighers and lab results each hold part of the lot's story. We read them where they sit, and your team runs it on its own screens.

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  • CCP 2 check, Line 3 Temperature logged Signed by the line lead

The picture today

Stapled together by hand, every time someone asks

Your fillers and checkweighers log every cycle. The lab has the results, the HACCP log has the checks, and when an auditor asks, someone staples them together by hand.

We read these where they sit

  • ERP Orders, due dates and materials, so every batch knows which order it's for.
  • PLCs and SCADA on filling and packaging lines Fill counts, checkweighs and faults as they happen. Every stop gets a time and a reason.
  • Quality and food safety system HACCP checks and holds. A hold is tied to the lots and shifts it touches.
  • Lab results Test results, read next to the lot they belong to. Nobody chases them down after the fact.
  • Scales and checkweighers Every weight and fill reading kept with the line and the run it came from.
  • Spreadsheets and paper logs The HACCP log on a clipboard and the fill sheet in Excel. Read in place until you're ready to retire them.

Here's what the next bad day looks like

A reading drifts. The lot is held before it ships.

SPC Engine + Auditor + Investigation Engine

The SPC Engine flags the drift. The Auditor holds the lot inside its authority, or brings the hold to a person. The Investigation Engine picks it up when it becomes a case.

See how it works

Connected

  • Checkweigher
  • Quality system
  • ERP

The modules, in order

  1. SPC EngineFlags three sigma, or a run of eight, even when no one is watching.
  2. AuditorSweeps every 15 minutes and proposes the hold.
  3. Notification CenterTells the quality lead when the hold is proposed.
  4. Authority MatrixDecides whether the Auditor may hold the lot alone.
  5. Investigation EngineOpens the case and starts collecting evidence.

What you see

  • Fill weight, lot 7731
  • 1 Auditor: hold proposed, lot 7731
  • Investigation: INV-0311 Severity 2 3 sign-offs open

A line stops. The schedule recovers.

Historian + OEE Engine + Planner

The Historian records the stop. The OEE Engine shows what it cost. The Planner moves the jobs behind it, or brings the move to you first.

See how it works

Connected

  • Line PLC
  • SCADA
  • ERP

The modules, in order

  1. Integration HubYou know within seconds, not at shift handover.
  2. HistorianEvery reading is on record. Nothing to reconstruct.
  3. OEE EngineYou see what the stop costs before the shift review.
  4. Scheduling EngineThe plan shifts around what the line can still make.
  5. PlannerProposes which jobs move and when, on its next 30-minute run.
  6. Approval QueueNothing moves until you say yes.

What you see

  • Filler 2 stopped 14:02, fault 214
  • Response so far Historian logged OEE costed Planner proposed
  • PRP-0412, +40 min Commit plan Discard

A complaint comes back. The trace starts from the lot's record.

Form Builder + Historian + Investigation Engine

Operators log the check on a form. The Historian keeps every reading tied to the lot and shift. The Investigation Engine traces the complaint to its cause and the countermeasure that closes it.

See how it works

Connected

  • Complaints log
  • Filler PLC
  • Quality system

The modules, in order

  1. Form BuilderOperators log the check on a form.
  2. HistorianKeeps every reading tied to the lot and shift.
  3. Investigation EngineTraces the complaint to its cause and the countermeasure that closes it.

What you see

  • Complaint on lot 2291, foreign material
  • Lot 2291 Plant 1 Filler 2 Shift B
  • Case INV-0418 Complaint logged Readings pulled Cause established
  • CCP 2 temperature check, Lot 4471Lot and line carried over from the order

Fill on the floor

Replace the clipboard at every control point

The Form Builder puts the clipboard on a tablet at every critical control point, next to the ERP, the fillers and checkweighers, and the lab results.

  • Your HACCP plan stays your plan, and each check is logged where it's done
  • Every entry stored with the lot, line and shift
  • Flag on the chart
  • Run of eight, one side 8 of 8

SPC flag

Catch a fill drifting before the lot ships

The SPC Engine flags a reading three sigma from its recent mean, or a run of eight on one side of it. Your quality manager decides what happens to the lot.

  • Flagged while the lot is still on the line
  • Every flag kept with the lot, line and shift it came from
  • Disposition stays with your quality manager
  • Lines behind the number 88 Fill 1 73 Fill 2 64 Pack 1 92 Pack 2
  • Pack 1 down: changeover

OEE command center

See which line is down and why

The OEE Engine shows each line live and logs every stop with a reason. The same number appears on the floor and in the Monday meeting.

  • OEE per line, area and site from the same readings
  • Every stop logged with a reason code
  • Daily OEE records kept from the counts already captured
  • CASE-0431Underfill, Fill Line 2, cause established Sev 2
  • Countermeasures, 2 of 5 Verify on process View evidence

Investigation case

Trace a complaint back through the lot

Every reading lands in the Historian by time, line and run, and every check lands on its form with who and when. When a complaint comes in, the lot’s record is already there.

  • A process record for every run
  • Investigation Engine traces a complaint to its cause and countermeasure

Start with the two or three Modules that pay first.

The Modules food & beverage runs on

They collect and keep what your plant knows.

  • Historian: every reading your fillers and checkweighers send, kept by time, asset and run.
  • Asset Registry: every site, line and piece of equipment in one tree.
  • Integration Hub: the connections to your ERP, PLCs and quality system, with every exchange logged.
  • Form Builder: the HACCP checks and logs that used to live on paper.

So what: every schedule, report and hold starts from the same record.

See the Foundational Modules

How we'd work with you

Start with a conversation, one Module, or the whole operation. The same team stays from the Scorecard to go-live and after.

  1. Step 1

    The Scorecard

    Two to four weeks with access to your systems, and no platform purchase. You see where your data lives, where it doesn't, and what the gaps cost.

  2. Step 2

    Connect and lay the foundation

    Foundational Modules go in first. We connect the systems you already run, one at a time, starting with the one the roadmap says pays first.

  3. Step 3

    Turn on the engines

    Workflow Modules start working on that record: the schedule, OEE, quality.

  4. Step 4

    Add the Agents

    Agents take on the routine work, inside the authority you set. Anything outside it waits for a person.

  5. Step 5

    We stay

    Your people run it on their own screens. We stay for the next problem you want solved.

FAQ

Bring the audit request you dread. See how the lot record answers it.

30 minutes on your line and the records you keep today. We'll show you where we'd start.

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